The sugar beet factory of Felsted/Little Dunmow

I have written before on my blog about the aerial photography taken of the town and environments of Great Dunmow by a small aircraft flying high in the skies of East Anglia in 1928.  During the same flight, the small airplane also flew over the tiny village of Little Dunmow and captured for posterity one of the area’s main employers, the factory of the Anglo Scottish Sugar Beet factory. This part of Essex and East Anglia has a long history of the refining of sugar beet and it is incredible to see an aerial photograph of a factory in it’s inter-war heyday.

Little Dunmow from the air, 1928Anglo-Scottish Sugar Beet Factory, Little Dunmow, 1928. This photo is from English Heritage’s Britain from Above project. Click the photo to be taken directly to a zoomable image of this photo from their website.

During a recent rummage around an antiques shop in Lavenham, Suffolk (a small beautiful town which also has a history of small sugar beet factories), I found the 1976 book Essex and Sugar by the local historian Frank Lewis. It is to him I turn to now regarding the Anglo-Scottish Sugar Beet Factory in Little Dunmow, Essex. In his book, Mr Lewis refers to the factory as being in Felsted, the neighbouring village to Little Dunmow.  As the two villages are so near each other, the location of the factory changes in documents/books between Little Dunmow and Felsted.  The factory also appears to have changed name over time and at points in its history was known as the “Anglo-Scottish Sugar Beet Factory” or the “British Sugar Corporation Sugar Beet Factory”.

Our main Essex interest in beet sugar lies now with the Felsted factory of the British Sugar Corporation. With Mr. and Mrs. Chartres, I spent a full and interesting day at the village, now for over three decades [i.e. by the time of the book’s publication in 1976] associated with sugar production, but famed more for its ancient school [Felsted School]. In the morning at Princes Farm Mr. Gordon Crawford showed us the “Forecaster” at work, the most advanced beet-harvesting machine, and far from the days of hand-digging of obstinate roots is the operation of this mechanical giant, also an advance on machine harvesters needing an accompanying lorry in which to deposit the uplifted beet. The Forecaster is an Essex development, and is constructed as a compact unit, carrying the extricated beets to a receiving space at the top of the machine, detaching earth or mud en route, at the same time slicing off the tops of the next row of beets preparatory to lifting. Only when full did the harvester go off to deposit its contents in a lorry, thus one man only was needed for the actual harvesting; in the early days, several laboured at an arduous and unpopular toil. The crops, destined for the nearby factory are grown from seed supplied by the buyers to ensure uniformity and quality. Mr. Crawford harvested his first sugar beet with a pair of horses in 1930, and he is a member of the family formerly of Suttons Farm, Hornchurch, the site of the R.A.F. Station.

The Forecaster, Sugar Beet harvester 1976The Forecaster in 1976

During the day we had observed the lofty buildings of the British Sugar Corporation establishment with its plume of white smoke, and later its dominance in the scene when lit up at night. One writer has remarked that with a favouring wind the factory smell carries for miles around, and a former woman member of the office staff recalled her strongest memory was of the ‘sickly sweet smell you couldn’t get away from’, but though beet processing has its characteristic odour, as does a refinery, our party were not conscious of strong odours, either in or out of the buildings, though I questioned a girl on this point, knowing from experience how responsive young women are to sugar smells, pleasant or unpleasant. The warmth of the building was felt by her, not to a too trouble-some extent. On commencing this conducted tour, we were made aware of the fact that this was a factory in the country when we were informed that the visiting party in which we were included would be the last for a long period, as a precaution against the foot and mouth epidemic appearing in that region.

The factory tour showed the cleansed beets pass to machines slicing them into strips, a glimpse of the revolving drums in which the strips yielded their sweetness into water (diffusion), the resulting thin syrup of ‘juice’ charged with lime and carbonic acid gas which combined to form a precipitate trapping impurities in the juice (Carbonatation) the extraction by filtering of this precipitate, a second carbonatation and filtering, the juice treated with sulphur dioxide to a neutral reaction, the concentration of juice containing 15% sugar to syrup containing 65% sugar under vacuum in huge boilers or vessels called evaporators, another close filtering, no char, and the rest of the process as described in a refinery with vacuum pans, centrifugal machines, final drying.

This huge Essex successor to the ventures of Marriage and Duncan treats annually over 300,000 tons of beets from 23,000 acres spread over Essex and surrounding counties from Cambridge to Kent, and each day can process 2,500 tons of beet to yield 350 tons of white sugar, 250 tons of dried pulp or pulp nuts for cattle food and 130 tons of molasses for industrial and other uses. (An acre of beet will yield from 38 to 40 cwt of sugar against 8 to 12 tons per acre from cane; and the sugar content of the beet is 15% to 16%, the cane about 13%.) The personal of 325 men and women operate the process continuously day and night for approximately 120 days, each season or campaign from about late September to the end of January; and this seasonal labour force is recruited from the surrounding locality and from Ireland. Delivery of beets to the factory is by road, though in the past some cargoes in sailing boats travelled from Walton to a suitable point for Felsted. 

Mrs B. McArdle, who mentioned the ‘sickly smell’ has provided me with some other early memories of the Felsted factory where in her early 20s she was employed as a compotometer operator in the 1927 and 1928 campaigns. In those days no refining plant existed and she recalls the piles of brown sugar to be sent to Tate and Lyle. The small office had a canteen attached for the clerical and similar staff of 12; she can remember that wellington boots were worn for the necessary journeys to muddy and wet floors where the beet was washed and writes of having to work out prices for the farmers according to sugar content of beets, and allocating molasses on the amount of beet sent in. She lodged at a farm near the Flitch of Bacon [a pub still in existence today] in Little Dunmow, where only one shop existed, and without public transport the journey to and from the factory was a fair walk, unless a lucky car picked her up. Apparently there was little time for amusements as she worked ‘fairly late’, also Saturday and Sunday mornings when the beets were coming in; but a hard tennis court was outside the office, there were whist drives and dances in surrounding villages, a cinema at Braintree where you had to book your seat and the music was supplied by one tinny piano, and the manager sprung a party at his home for the staff. She was young and evidently found her situation not uncongenial, for both in her letters to me and to the Essex Countryside [a monthly local interest magazine] she writes of a ‘happy time of long ago’ and ‘pleasant memories of the happy time I spent at Felsted’.

Essex and Sugar by Frank Lewis, 1976 pp107-p111

Sugar Beet Factory, Little Dunmow, 1976Sugar Beet Factory in 1976

Sugar Beet harvesting in 1948Sugar-beet harvesting in 1948.  Click on the image above to be taken to British Pathe’s website to see a short film of Felsted’s sugar-beet harvesting in 1948.

In February 1999, the Sugar Beet factory was demolished and now in its place is a large housing development.  The estate was originally known as Oakwood Park, but in very recent years has now been renamed to Flitch Green – a throw-back to the days of the Dunmow Flitch, when it was originally held in Little Dunmow.

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You may also be interested in
– The Dunmow Flitch Bacon Factory
– Interwar Great Dunmow from the air
– The Dunmow Flitch – Bringing home the bacon
– The 2012 Dunmow Flitch
– Berbice House School, Great Dunmow
– War and Remembrance: Great Dunmow’s Military Funeral 1914
– Great Dunmow’s 1914 Military Funeral: A followup
– The Willett family of Great Dunmow

© Essex Voices Past 2014.

Bringing home the bacon: The Dunmow Flitch Bacon Factory

Dunmow* is known throughout the world and history as being the English town where the curious but ancient custom of the Dunmow Flitch takes place.  This ancient ceremony is when couples come into the town, and, in front of a judge and jury, try to persuade a court of law that for a year and a day they haven’t wished themselves unwed.  If they win the court case, and persuade the judge and jury of their love for each other, then they win a ‘flitch of bacon’ (a large side of cured pig).  The court is quasi-formal with a proper judge, jury and barristers.  However, all is not as it seems as the legal proceedings are very light-hearted with  one barrister defending the Pig, and the other for the couple.  Any couple who wins the Flitch is said to be ‘bringing home the bacon’ and is carried aloft on the ancient Dunmow Flitch chair by the town’s ‘yeomans’ in a parade through the streets of Great Dunmow.

The Dunmow FlitchThe last Dunmow Flitch – in 2012 –
carrying the flitch of bacon through the town
before the Flitch Trials

This ancient custom was mentioned in medieval literature by both Geoffrey Chaucer  and William Langland towards the end of the 14th century.  Chaucer’s Canterbury’s Tales – The Wife of Bath’s Tale states

The bacon was nat fet for hem, I trowe, 
That som men han in Essex at Dunmowe.

William Langland’s Piers Plowman states

Though they go
to Dunmow,
they never fetch
the Flitch.

In the 20th century, the Dunmow Flitch – the side of cured bacon – was provided by the Dunmow Flitch Bacon Factory.  This was a large factory and employer of many people within Great Dunmow and surrounding areas until its closure in the 1980s.  Sometime in the 1920s or the 1930s, the owners of the Dunmow Flitch Bacon Factory commissioned Willett’s of Great Dunmow to take photos of the workforce in action at the factory and thus create a unique set of postcards of the Dunmow Flitch Bacon Factory.  As one of my readers pointed out on my post about Great Dunmow’s Berbice House school – why were these postcards produced? Who were they aimed at?  I cannot answer these questions, but I can show you the postcards of the Dunmow Flitch Bacon Factory and flitches of bacon produced in the factory.

Dunmow Flitch Bacon FactoryDunmow Flitch of Bacon Factory (Exterior)

Dunmow Flitch Bacon FactoryDunmow Bacon Factory  – Pig Killing

Dunmow Flitch Bacon FactoryDunmow Bacon Factory – The Hanging Hall I. The child at the left of the picture looks to be about 12-14 years of age.

Dunmow Flitch Bacon FactoryDunmow Bacon Factory – Cleaving the pigs

Dunmow Flitch Bacon FactoryDunmow Bacon Factory – The Employees.  Is the person 3rd from the left a woman?

Dunmow Flitch Bacon FactoryDunmow Bacon Factory – The Hanging Hall II

Dunmow Flitch Bacon FactoryDunmow Bacon Factory – The Manager and Irish Employees. It is interesting that the Irish Employees are in a photograph separate from the other employees.

These postcards are incredible pieces of 20th century social history showing us the employees and the inside of the factory.  In addition to the inside of the factory, there are also in existence external photographs.  In 1928, an aeroplane flying the skies of Essex and Suffolk took the photo below of Great Dunmow.  The large building in the centre is Hasler’s Corn and Seed mill, and the low-lowing buildings to the right-edge of the photo is the Dunmow Flitch Bacon Factory.

Great Dunmow from the air, 1928Hasler and Company Corn and Seed Merchants, Great Dunmow. This photo is from English Heritage’s Britain from Above project. Click the photo to be taken directly to a zoomable image of this photo from their website.

Dunmow Flitch Bacon Factory from the air in 1928Close-up of the Dunmow Flitch Bacon Factory from the air in 1928.
To the left of the factory are the railway sidings running to
the factory from Dunmow’s station.

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*I use the word “Dunmow” with great care, because the medieval Dunmow Flitch originated in the tiny village of Little Dunmow and its pre-Reformation priory.  But in modern times – certainly since the Flitch’s revival in the nineteenth century – the ceremony has moved to the neighbouring larger town/village of Great Dunmow some three miles away from its original location.  There are two Dunmows – Great and Little.  In the Tudor records, Great Dunmow  was called “Much(e) Dunmow” and Little Dunmow was called “Dunmow Parva”. During my research on Great Dunmow, I have read many many accounts about the medieval/Tudor Dunmow from many commentators and even from well-known historians who fail to realise that there are two Dunmows. It annoys me intensely when I read “facts” about Tudor Great Dunmow, but the events actually took place in Little Dunmow (and vice versa).

Little Dunmow Priory

An artist’s impression of Dunmow Priory in 1820 (now part of Little Dunmow’s church) – the original home of the Dunmow Flitch.

Update February 2014: That well-known internet auction site currently has for sale the card “The Hanging Hall II”.  On that card, there is a postmark: 1 July 1910.  So my estimate (above) that these cards were from the 1920s is totally incorrect!  The set dates must date from sometime around 1910.

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This blog
If you want to read more from my blog, please do subscribe either by using the Subscribe via Email button top right of my blog, or the button at the very bottom.  If you’ve enjoyed reading this post, then please do Like it with the Facebook button and/or leave a comment below.

Thank you for reading this post.

You may also be interested in
– Interwar Great Dunmow from the air
– The Dunmow Flitch – Bringing home the bacon
– The 2012 Dunmow Flitch
– Berbice House School, Great Dunmow
– War and Remembrance: Great Dunmow’s Military Funeral 1914
– Great Dunmow’s 1914 Military Funeral: A followup
– The Willett family of Great Dunmow

© Essex Voices Past 2012-2013.